Bars

Otobar

Accessories

The busbar plating process
OTOMEC’s equipment for metal bar treatment is engineered for high‑productivity applications, including advanced busbar plating process solutions dedicated to cleaning, pickling, and surface plating. Leveraging over a century of specialized engineering experience, these systems deliver advanced solutions for processing copper, brass, steel, stainless steel, and aluminum bars intended for demanding industrial applications.

Processable Materials
The Bars product line supports full treatment cycles for multiple metal families, including:

  • Copper and brass
  • Steel and stainless steel
  • Aluminum
  • Threaded bars (M6–M30) suitable for bright zinc plating, tin plating, and other surface finishing processes, including busbar plating process applications.

Supported Dimensions and Geometries
OTOMEC lines are capable of handling bars in various shapes and sizes:

  • Round and rectangular bars
  • Lengths from 2 up to 6 meters
  • Flat copper, brass, and steel strips from coils up to 2 tons, with final take‑up on precision layer spoolers
  • Special sections ranging from 3×20×2000 mm to 15×200×6000 mm, featuring fully automatic loading, pulling, plating, and unloading with integrated quality control.

Available Treatment for busbar plating process
Bars systems integrate multiple configurable processes tailored to production requirements:

  • Cleaning and pickling
  • Electroplating, including:
    o   Tin
    o   Silver
    o   Zinc/Chrome
    o   Bright zinc
  • Multilayer plating, managed through high‑productivity multiplater configurations that ensure optimal deposition uniformity, particularly in busbar plating process operations.

Automation and Process Control
Each system is custom‑designed by OTOMEC’s technical department to identify the most effective combination of mechanical, electronic, and chemical configurations, ensuring maximum efficiency, superior coating quality, and reduced waste in every busbar plating process.
Key automation features include:

  • Automatic loading and unloading
  • Controlled bar handling
  • Integrated quality control systems
  • Continuous monitoring of process parameters (speed, immersion time, deposit uniformity)

Industrial Applications
OTOMEC Bars solutions are ideal for industries that demand high‑performance metallurgical results, including:

  • Electrical components and conductors (including busbars)
  • Precision mechanics
  • Fasteners and threaded systems
  • Industrial automation

The ability to process large‑size bars and complex geometries makes these systems the perfect choice for customers seeking high surface quality, reliable throughput, and precise metallurgical results in busbar plating process applications.